1. Modular design concept
The use of modular design is the key to ensure that non-standard assembly line conveying equipment can adapt to frequently changing production processes. The various functional parts of the equipment are designed into independent modules, such as conveying modules, sorting modules, temporary storage modules, etc. Each module has a standardized interface, so that these modules can be easily disassembled, replaced or recombined when the production process changes. For example, when the product size changes and requires conveying modules of different widths, the corresponding modules can be quickly replaced without affecting the normal operation of other parts. At the same time, the design of the module should consider versatility so that it can be used in a variety of products and processes, reducing the complexity brought by customization.
2. Flexible control system
A control system with high flexibility is essential to adapt to frequently changing production processes. The control system should use a programmable logic controller (PLC) or a distributed control system (DCS) to achieve precise control of the equipment through software programming. When the production process changes, the operating logic of the equipment can be changed by simply modifying the control program. For example, for the sorting requirements of different products, the sorting rules can be reset in the control system, and the trigger conditions of the sensor and the action sequence of the actuator can be adjusted. In addition, the control system should have a good human-machine interaction interface, so that operators can easily set parameters, switch modes and diagnose faults, reducing the difficulty of operation and training costs.
3. Adjustable mechanical structure
The mechanical structure design of the equipment should be adjustable. The speed, height, angle and other parameters of the conveying equipment can be easily adjusted. For example, the conveying speed can be flexibly adjusted through the frequency converter to adapt to the production rhythm of different products. For the height and angle of the conveying platform, an adjustable support device is used to enable the equipment to be quickly adjusted according to different upstream and downstream equipment interfaces and material flow requirements. In addition, when designing the mechanical structure, a certain margin should be reserved, such as space margin and load margin, to cope with the additional requirements for equipment size and carrying capacity in the new production process that may appear.
4. Strengthen the compatibility and scalability of equipment
In order to adapt to the frequently changing production process, Non-standard assembly line conveying equipment should focus on compatibility and scalability. In the early stage of equipment selection and design, it is necessary to consider compatibility with other equipment or technologies that may be used in the future. For example, the communication interface of the equipment should be compatible with a variety of industrial communication protocols to facilitate data exchange and linkage with new automation equipment. In terms of scalability, sufficient installation locations and interfaces should be reserved so that new functional modules (such as testing equipment and packaging equipment) can be smoothly integrated when they need to be added. At the same time, regular technical evaluations of the equipment should be conducted, and the upgrade and transformation path of the equipment should be planned in advance based on the new technologies and new needs of the industry.
